Safety Shoe Static Pressure and Puncture Resistance Evaluation System

Compliance Standards
- ISO 19643 (Road vehicles - Flexure endurance)
- SAE J1128 (Low Voltage Battery Cable)
- LV 214-2 (Automotive Cable Flexure)
- GMW3191 (GM Wiring Systems)
- JASO D622 (Japanese Automotive Standard)
Technical parameters:
Pressure load cell
Compression force (EN)15±0.1KN
(ANSI)1000±50 —— 10000±50lbs
Compression speed stepless speed regulation
Unit kg, N, and LB can be switched
Pressure shows resolution 1/10000
Maximum load 500kg
Other features include upper limit protection and peak retention, which can automatically shut down
Volume 712×330×828mm
Weight 115kg
Key Features
- Multi-axis bending (X/Y/Z/Rx/Ry)
- Real-time conductor resistance monitoring
- Automated bend radius adjustment
- Thermal cycling during flexure
- Predictive failure analysis
Test Capabilities
Test Type | Standard | Parameters |
---|---|---|
Pure Flexure | ISO 19643 | ±90° @ 2Hz |
Torsional Bend | LV 214-2 | 180° twist + 90° bend |
Overmold Flex | USCAR-2 | 5mm displacement @ 1Hz |
Measurement System
- 4-wire resistance measurement (1μΩ)
- Laser displacement sensor (0.01mm)
- Torque cell (±0.1Nm)
- 1000Hz data acquisition
Standard Configuration
- Servo-driven bending actuators
- Adjustable wire clamps (AWG 4-28)
- Basic environmental chamber
- FlexTest Pro analysis software
Automotive Options
- Salt spray corrosion module
- High-voltage arc detection
- Vibration superposition (5-200Hz)
- 3D surface crack detection
Safety Systems
- Emergency motion arrest system
- Load path monitoring
- Safety light curtains
- Over-temperature shutdown
Test Protocol Example (ISO 19643)
- Precondition sample @25°C/50% RH
- Set bend radius to 6×D
- Apply ±90° bending @ 1Hz
- Monitor until 10% ΔR or 50k cycles
- Calculate mean cycles to failure
Maintenance Requirements
- Weekly lubrication of bearings
- Monthly encoder calibration
- Annual load cell verification
- 500h preventive maintenance
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