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Safety Shoe Static Pressure and Puncture Resistance Evaluation System

Safety Shoe Static Pressure and Puncture Resistance Evaluation System

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Automotive Wire Cyclic Bending Testing Machine

Compliance Standards

  • ISO 19643 (Road vehicles - Flexure endurance)
  • SAE J1128 (Low Voltage Battery Cable)
  • LV 214-2 (Automotive Cable Flexure)
  • GMW3191 (GM Wiring Systems)
  • JASO D622 (Japanese Automotive Standard)

Technical parameters:

Pressure load cell

Compression force (EN)15±0.1KN

(ANSI)1000±50 —— 10000±50lbs

Compression speed stepless speed regulation

Unit kg, N, and LB can be switched

Pressure shows resolution 1/10000

Maximum load 500kg

Other features include upper limit protection and peak retention, which can automatically shut down

Volume 712×330×828mm

Weight 115kg


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安全鞋耐静压、刺穿试验机2_副本.png

安全鞋耐静压、刺穿试验机3_副本.png

安全鞋耐静压、刺穿试验机4_副本.png

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Key Features

  • Multi-axis bending (X/Y/Z/Rx/Ry)
  • Real-time conductor resistance monitoring
  • Automated bend radius adjustment
  • Thermal cycling during flexure
  • Predictive failure analysis

Test Capabilities

Test TypeStandardParameters
Pure FlexureISO 19643±90° @ 2Hz
Torsional BendLV 214-2180° twist + 90° bend
Overmold FlexUSCAR-25mm displacement @ 1Hz

Measurement System

  • 4-wire resistance measurement (1μΩ)
  • Laser displacement sensor (0.01mm)
  • Torque cell (±0.1Nm)
  • 1000Hz data acquisition

Standard Configuration

  • Servo-driven bending actuators
  • Adjustable wire clamps (AWG 4-28)
  • Basic environmental chamber
  • FlexTest Pro analysis software

Automotive Options

  • Salt spray corrosion module
  • High-voltage arc detection
  • Vibration superposition (5-200Hz)
  • 3D surface crack detection

Safety Systems

  • Emergency motion arrest system
  • Load path monitoring
  • Safety light curtains
  • Over-temperature shutdown


Test Protocol Example (ISO 19643)

  1. Precondition sample @25°C/50% RH
  2. Set bend radius to 6×D
  3. Apply ±90° bending @ 1Hz
  4. Monitor until 10% ΔR or 50k cycles
  5. Calculate mean cycles to failure

Maintenance Requirements

  • Weekly lubrication of bearings
  • Monthly encoder calibration
  • Annual load cell verification
  • 500h preventive maintenance
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